Ideal Applications for Your Hazardous Location Heater
When safety and reliability are non-negotiable, the Helios Radiant ATEX Heater provides a certified heating solution for a wide range of industrial and commercial environments. This explosion-proof infrared heater is specifically engineered to operate safely in areas where flammable gases, vapors, or combustible dusts create a potential hazard. Below are some common applications where our customers have successfully deployed this powerful hazardous area heater.
Manufacturing & Processing with Combustible Dust
The Challenge: Facilities such as pulp and paper mills, grain processing plants, and woodworking shops often have fine, airborne dust particulates. A standard heater can act as an ignition source, creating a significant risk of fire or explosion.
The Solution: The Helios Radiant ATEX Heater is certified for Zone 22 hazardous areas, meaning it is designed to safely operate in environments with combustible dust. Its IP66-rated, fully sealed cast-iron housing prevents any dust from entering the unit and ensures that no sparks can ignite the surrounding atmosphere.
Real-World Example: A pulp and paper manufacturing plant uses our heaters to safely and effectively warm their facility, protecting their team and infrastructure from the inherent fire hazard of fine dust particulates.
Storage of Flammable Materials
The Challenge: Many industrial distributors, paint shops, and chemical facilities have storage rooms filled with flammable liquids, solvents, or supplies. These areas often need to be kept at a minimum temperature to protect inventory, but using a conventional heater would introduce an unacceptable risk.
The Solution: As a premier hazardous location electric heater, the Helios ATEX is certified for Zone 2 environments where flammable gases or vapors may be present. It delivers consistent radiant heat to maintain required temperatures without the danger of igniting volatile fumes, ensuring compliance and peace of mind.
Real-World Example: An industrial distributor with a storage room full of flammable supplies relies on the Helios ATEX heater to safely bring the room up to its required temperature, protecting valuable inventory and ensuring personnel safety.
Other Common Applications Include:
- Chemical Processing & Storage Facilities
- Paint Spray Booths and Mixing Rooms
- Oil and Gas Refineries and Exploration Sites
- Wastewater Treatment Plants
- Pharmaceutical Manufacturing
- Aircraft Hangars
Choosing the Right Model for Your Space
Selecting the correct model ensures efficient and effective heating for your specific area. Both models are designed for a recommended mounting height of 9 to 10 feet to achieve optimal heat distribution.
| Model Option | Wattage | BTU Output | Approx. Heating Area |
|---|---|---|---|
| 120/208 Volt | 1500 Watts | 5,150 BTU | ~107 sq. ft. |
| 240 Volt | 2000 Watts | 6,828 BTU | ~160 sq. ft. |
If you are unsure which model is right for your application, please contact our team of heating experts for a complimentary consultation.
Frequently Asked Questions
What is the difference between Zone 2 and Zone 22?
- Zone 2 is an area where an explosive atmosphere consisting of a mixture with air of flammable substances in the form of gas, vapor, or mist is not likely to occur in normal operation but, if it does occur, will persist for only a short period. This is common in facilities where flammable liquids or gases are handled in closed systems.
- Zone 22 is a similar classification but for combustible dust. It refers to an area where an explosive atmosphere in the form of a cloud of combustible dust in the air is not likely to occur in normal operation but, if it does occur, will persist for only a short period.
By being certified for both zones, this explosion-proof infrared heater provides reliable safety in environments with potential risks from either flammable gases or combustible dusts.
Can this hazardous location heater be used outdoors?
While the Helios Radiant ATEX Heater has a high protection rating of IP66, making it fully waterproof and dust-tight, it is specifically designed and recommended for indoor industrial and commercial applications. The robust construction protects it from moisture, dust, and even direct water jets, which is common in industrial wash-down areas or humid environments. However, it is not intended for permanent installation in outdoor settings exposed to the elements.
What is the expected lifespan of the heating element?
The Helios Radiant ATEX Heater is equipped with a high-quality, long-lasting InfraCalor® bulb, which is patented and manufactured by Star Progetti for maximum durability. Under normal operating conditions, the bulb has a very long lifespan of approximately 7,000 hours. We are confident in its quality and offer a 1-year warranty on the bulb. Should you ever need a replacement, the bulbs are designed to be easily replaceable to ensure minimal downtime.
How do I install the Helios ATEX Heater
The heater is designed for straightforward wall mounting and is relatively easy to install. Each unit comes with two brackets (one short, one long) to provide adequate clearance from the wall. For proper and safe operation, please follow these key installation guidelines:
- Mounting Position: The heater must be installed in a horizontal position only, as shown in the product images.
- Secure Mounting: It is critical to securely mount the heater to the building structure to ensure it will not fall.
- Adjustable Angle: The included bracket allows the heater's angle to be adjusted from approximately 4° to 45° from vertical. For optimal heat distribution, we recommend an angle of 45 degrees.
- Stand Mounting: As an alternative to wall mounting, you can purchase a compatible stand to mount the heater.
While the installation is designed to be simple, always ensure that all electrical work complies with local codes and regulations for hazardous environments.
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